Induction Pipe Heating System




Features/Benefits :

  • Thyristorised / IGBT Power supply unit.
  • RS-232 / RS-485 interface for computer monitoring and control.
  • Single control Board.
  • Heating time can be controlled by PLC / CNC.
  • Heat level can be controlled by remote potentiometer


Scanner Assembly Features :

  • Scanning facility : 300mm, 600mm, 1000mm, 2000mm upto 4000mm
  • Vertical scanner is with rolled ball screw THK Japan/equivalent.
  • Top tooling nib is lifted by manual lever.
  • Manual adjustment of tooling to accommodate different length of parts.
  • Scanner is with balance counter weight for smooth operation.


Quench Re circulating System :

  • Distilled Water Re circulating System
  • Stainless steel Quench water tank.
  • Water to save S.S. Heat exchanger.
  • Centrifugal mono-block pump.
  • "Basket filter" with Magnetic separator.
  • Quench water temperature & pressure gauges.
  • Non-ferrous plumbing.

Specifications

Range 30 Kw to 350 Kw
Frequency 1 kHz, 3kHz, 10 kHz, 30 kHz & 50 kHz
Energy Conversion Efficiency 85 % minimum
Output Regulation Voltage, Power or Current
Regulation Accuracy + 2 % with + 10 % with line variation
Input Power Factor 0.99 for 0 to 100 % output.


Frequency Vs Hardness case depth

Frequency (kHz) Case Depth (mm)
0.05-1 9-17
3 5-10
6-10 2.5-6
30 1.5-3.5
50 0.8-2


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